Why Token Forecasts Drift After Launch — and How to Catch the Spike Before Finance Does
The pre-launch cost model is a beautiful spreadsheet. It assumes a synthetic traffic mix run through a representative prompt at a tested cache hit rate and a clean tool-call path. The post-launch reality is that none of those assumptions survive the moment the feature actually starts working. The intents your synthetic traffic didn't cover are precisely the ones that stick. The marketing surge from a campaign engineering didn't get the meeting invite for lands on the highest-cost branch in your routing tree. The heavy-user cohort that uses 40× the median doesn't show up until week three.
The industry-wide version of this problem is now well-documented: surveys put the share of enterprises missing their AI cost forecasts by more than 25% at around 80%, and report routine cost increases of 5–10× in the months immediately after a successful launch. The crucial detail in those numbers is the word successful. Failed AI features stay on budget. The drift is driven by the feature working, not by the team doing something wrong. That makes it a planning artifact problem, not an engineering problem — and the planning artifact most teams reach for, the monthly bill, is the worst possible detector.
